Floors down

The pine floors installed. Notice also the woodstove is now set on the slate hearth. We'll get around to hooking it up soon. Oh yes, we also built a somewhat more expansive bottom step spilling out into the living space

Adam hard at work

The floor in process

Jake's tile work grouted and nearly done

Adam has been back up to help us out for the last two days and he and I managed to get the flooring down on the first floor. Due to some supply issues we went with 2" nails on the first floor instead of the 2 1/2" nails that Nancy and I used on the second floor. It was striking (no pun intended) how much easier the smaller nails were to nail in. Also, in a blessing from on high, the span of the main area of the living space on the first floor turns out to be just under sixteen feet wide and this allowed us to install our large stack of sixteen foot pine planking with no joints whatsoever on the first floor. I wish I could say I planned it, but I didn't -- it just worked out that way.

The next job for me is to set all the nails on both floors, which means hammering them with a tool called a nail set that submerges the nail heads roughly an eighth-inch below the finished the surface. This will make things good for next week when the floor sanding/finishing crew arrives to polish off the job.

Working alongside Adam and me today was Jake who is nearly done with the bathroom tiling project. The last remaining detail is to caulk the corner joints and then we are free to hook up the all the fixtures and call it a working bathroom. Maybe that'll happen this weekend?

Slate Work Continues

The facility that produced our slate

Eliza helping out with painting

Sealing the grouted floor

Grouting

We've been working steadily on the slate floor in the kichen/mudroom area. It's a large area and there are multiple passes that need to be made before we can call it complete, namely, laying the tile, cleaning it, sealing it, grouting it, cleaning it three more times, then sealing it two more times.

We've also laid the tile for the hearth under the woodstove and for entry area around the garden-end door. Tomorrow I'll seal and grout those as well.

We changed our plan a bit which required a trip down to Castleton, Vermont where Nance picked up more slate. While she was there she snapped a few pics at the Camara Slate work shed where they size and plane the slates. I would've enjoyed seeing this myself.

Also, my sister Eliza came over today to help us out. She did a bunch of painting upstairs and in the first floor bathroom. We are nearly all done with the painting.

Wicked Long Day

Today Nancy and I spent laying down the slate floor in the kitchen. We weren't really going on it until around eleven, but once we got under way we worked hard up until around nine this evening. Covering the square footage takes time; mixing the mortar, troweling it out, confirming the tile placement to make sure it correct with the pattern, placing it, and then inserting the little 1/4" spacers that keep the tiles correctly aligned with each other and maintain a proper grout line.

As I mentioned earlier, the color is a lot more varied then we expected, but we both are quite pleased at how its looking. Its a mix of purple and gray slates with some really excellent little green splotches here and there.

We got our slate from Camara Slate in Fair Haven, Vermont. If you look at a map of the various slate colors and where they come from there is this swath that runs from Maine down through New England into Pennsylvania. The western southern-central part of Vermont is known for its slate and if you look at any of the older houses in that part of the state you'll more often then not see some 100 year-old slate roofs.

Tomorrow is Christmas eve and we might try to finish up, but we'll see how it goes.

Slate and Tile

Detail of the tile pattern in the shower

Our kitchen floor slate pattern. We were surprised, but not unhappy, at the color variety that falls under the "purple" designation. The little white things are spacers.

My main mission today was laying the hardi-backer, which is the cement board underlayment placed on the floor before the slate floor goes down. Luckily, Jake was here working on the downstairs shower and so was able to guide me as I mixed the mortar and tried my hand at a process I'd never done before. It went just fine and worked out nicely.

Meanwhile Jake was installing the tiling in the shower and did nice work. We changed our tile design after it became apparent that my original concept required tile sizes that were not available. Last night Nancy and I calculated the quantity of tile we had to work with and came up with a new horizontal-band concept that used the available tile well. Jake went to it and at the end of the day had two of the three walls complete. We're quite happy with the result.

Tomorrow Nancy and I are all set to install the slate in the kitchen. I laid out a box worth of the pattern and was both surprised and pleased at the color variation in the "purple" slate that we purchased. In reality there is a mix of gray and purple slates with some very interesting green spots among the purple. Nance commented that we had struggled over what color to go with and in the end kind of wound up with a little of both our choices.

We're both excited to put down this floor tomorrow.

Lowering three inches

The area under the shower mostly reframed, replumbed and ready for plywood

In this photo you can see the 3" drop into the shower as well as the drain flange.

Jake mortaring the cement board joints

I spent the best part of the last 3 days or so lowering the the floor of the shower stall by three inches. In one respect this might have been a pretty straightforward process, but in the course of thing required some re-plumbing and some tight-quarters support framing while maintaining the well being of the radiant tubing winding through the works.

Why am I lowering the shower floor, you might ask? Well, way back I investigated whether or not I'd need to lower the floor in order to have a pitched grade to the drain. To the extent that I looked into it I felt comfortable not doing so. Now, as I write about it it seems obvious: you can't have a pitched surface without going down (unless you build up to a threshold, which maybe I was thinking at some point.)

Once I had the structure rebuilt and the plywood base installed, then I had to install the cement board, which is the underlayment material for the tile. This stuff was comparatively easy and presented no problems.

This morning Jake, who is doing the tile work in the bathroom, arrived and I was able to keep just ahead of him. He laid the underlayment on the floor of the bathroom and then mortared the joints of the cement board that I'd installed. I also installed the drain base and mortared that as well. His next move is to apply a waterproofing membrane to the whole lower area of the shower pan area.

Window work

Joe putting together another window unit

My cut plan for the cabinetry so I know how much plywood I'll need

Two horizontal strips cut out of the sheetrock in second floor bathroom. I'll be installing strapping pieces in there as an attachment point for the vertical bead board

Joe is steadily building out all the window sill, returns, and trim. Each window is a project in its self, but he's got it worked out to a system and is churning through the project really nicely. In essence each window unit gets a box-like unit consisting of the window sill, the side returns (think of them as the walls that go from the sheetrock surface to the window) and the top return (the roof) that when assembled, slides into the rough opening and gets shimmed and screwed into place. Once the box is in, the trim goes on around the perimeter and the window is complete. It sounds straightforward, but there's a lot of planing, sanding, edging, trimming, fitting and beveling that happens to make come out just right.

I'm making headway on the kitchen cabinet project although so far most of that progress is on paper, but today I finished off with a materials list for the first phase of the project, which will consist of the guts of the cabinets; the base and plywood walls that will be eventually hidden by the face frame and doors. Like the house its self, you start with the foundation, then move on to framing, and finally finish with the fancier parts. Its going to be fun to actually start building them.

Otherwise, I ordered the necessary plumbing parts for the clawfoot tub, some lamp parts so I can start experimenting building light fixtures and I completed a tile plan for the first floor bathroom. Oh yeah, over the weekend I also cut into the sheetrock in the second floor bathroom to allow for horizontal strapping onto which we'll afix bead board. It would have been easier to have just laid the sheetrock out like it is now rather then having to go back and cut it, but that's how it goes.

Color

Teri and Nance working through ideas

Detail of the intersection of the second floor bath and the ceiling

The trim work complete

Designing and building a house may seem like an endless array of complex challenges to figure out, but today our friend Teri came over to help us work out some of the truly hard problems: colors and tile choices. Yes, we can layout a stair case, figure out intersecting roofs, install siding at 28 feet off the ground, but for the really hard stuff you gotta choose what color you are going to paint the place.

Both Nance and I have had this general sense that we're interested in playing it up a bit inside, but neither of us has had a clear vision when it comes to picking paint. Enter Teri. She's been really helpful in making suggestions and sort of conceptualizing the whole thing. There is no one answer but its great to have someone coming up with possibilities and then building on choices as things move along.

We find ourselves continually drawn to green in one shade or another, so at times we've tried to consciously veer away, but sometimes you just have to give in to what draws you, so most of our second floor will be done around a green theme, while the second floor bathroom will be a blue zone with an orange bathtub. I'm psyched about that.

We came up with a plan for the various spaces downstairs centered around more earthy browns, yellows and deep maroon-red. I think it'll all be really cool. We also (finally) nailed down a decision about the mudroom/kitchen floor: purple Vermont slate in a cool varied pattern.

The one area we talked a bunch about but need to do some more work on is the first floor bathroom. There will be tile, but what tile and how much needs to be worked out.

Speaking of color, I finished the second floor bathroom window casing and Nance has given it it's second coat of paint, so next up is the floor. That'll be really exciting.

Joe is working on some last exterior projects, namely stairs and steps to the porch and coming out of the west end doorway. They look really good.