Progress...

The last few days have seen a few developments: the floor finishing crew has been here and given all the floor surfaces a thorough sanding and have now put down the first of three layers of polyurethane. The floors look great but the fumes are nearly unbearable, so consequently Nance and I are fully living back in the yurt for the week until the floor process is complete.

I installed the shower fixtures last Sunday before work on the floors began. They look great but we haven't had a chance to actually test the shower out yet since we were waiting for some caulk to dry. We'll get our chance this weekend once we can get back in the house.

I've been back at the cabinetry project and have put together most of the cabinet doors. Tomorrow I'll start building the drawers and drawer fronts.

Today I also made a run over the mountain for maple that we'll be using for the baseboard and door trim on the first floor.

Ready to finish floors

Jeremy setting nails last week

We've been busy preparing for the floor finishing crew that arrives tomorrow morning to sand and then polyurethane the pine floors we put down last week. The most time intensive aspect of getting ready has been setting the nails. It's just a lot of work and the kicker is that when the finishing guys showed up this morning to drop off some equipment they said we had to set them deeper then I thought we would, so we had to go back over it all this afternoon. Luckily for me Randy showed up to help out and made a long hard job manageable.

Otherwise, we are ready. I'll be back to working on the kitchen cabinets this week as access through the house will be pretty limited until the floors are done, which should be Thursday sometime. This means Nancy and I'll be living in the yurt again for the week.

Some Old Snapshots

I found an old box of photos that miraculously seem to show the day's events... a planning meeting with Nancy; a visit from Randy and Solveig, and the light coming in on the new floor.

Floors down

The pine floors installed. Notice also the woodstove is now set on the slate hearth. We'll get around to hooking it up soon. Oh yes, we also built a somewhat more expansive bottom step spilling out into the living space

Adam hard at work

The floor in process

Jake's tile work grouted and nearly done

Adam has been back up to help us out for the last two days and he and I managed to get the flooring down on the first floor. Due to some supply issues we went with 2" nails on the first floor instead of the 2 1/2" nails that Nancy and I used on the second floor. It was striking (no pun intended) how much easier the smaller nails were to nail in. Also, in a blessing from on high, the span of the main area of the living space on the first floor turns out to be just under sixteen feet wide and this allowed us to install our large stack of sixteen foot pine planking with no joints whatsoever on the first floor. I wish I could say I planned it, but I didn't -- it just worked out that way.

The next job for me is to set all the nails on both floors, which means hammering them with a tool called a nail set that submerges the nail heads roughly an eighth-inch below the finished the surface. This will make things good for next week when the floor sanding/finishing crew arrives to polish off the job.

Working alongside Adam and me today was Jake who is nearly done with the bathroom tiling project. The last remaining detail is to caulk the corner joints and then we are free to hook up the all the fixtures and call it a working bathroom. Maybe that'll happen this weekend?

More floor

This is a really cool wedge system to push the flooring planks together as you are installing them to achieve a tight fit

Nancy and I spent a long day yesterday and made a lot of progress on the second floor. We've calculated that it takes, on average, about an hour per course of flooring to put down. This includes rearranging, making special cuts, backing up when necessary, etc... We figure we're about two-thirds of the way done on the second floor and expect to finish it this weekend.

At the end of the day we each took a bath and then nodded off just after midnight.

Happy New Years!

Pine Floors, Cut Nails

This shows the trim around the perimeter of the stair opening. (The big white patch is where I had to go into the finished wall to do a little plumbing alteration a few weeks back)

Putting our second course of boards down

Rosin paper goes down first

Most of my day was spent trimming out around the stair opening in order to be ready to put down the pine floor. At roughly 7:00 this evening we actually commenced floor installation. Our floors are twelve-inch wide Vermont pine boards affixed with square-cut nails. (I'll explain what square-cut nails are sometime in the near future). Having never installed a floor with cut-nails it was immediately apparent that all that nailing is both hard and takes time. Nonetheless, we're happy to finally be making some progress in this department and are going to make a full day of it tomorrow.

If you notice two people walking around town with Popeye muscles in their right arms after we're done installing this floor it's because of all the nailing we've just taken on.

Wide Pine Floors

Pulling the boards in through the second floor bedroom window

The expertly stickered stack of floor boards on the first floor

From the archives: This picture shows the delivery truck that brought a big lumber order, including our floor wood back in September 2009.

Today our friends Sally, Jeremy, Anda and Silas came up to help move the pine floor boards from the basement to the first and second floors. We've been storing them for over a year now since we received them along with the massive lumber delivery for the roof framing in the fall of last year.

To move the lumber to the upper floors we each had our jobs: Nancy and Sally and Silas pulled the 16' long boards up through a window on the second floor as Jeremy and I carted them up from the basement and positioned them at the window. Meanwhile Anda stickered each board as they came in. At some point I broke off and started churning out more 3/4" square stickers to keep up with demand while Jeremy continued moving the boards. It was a big effort but felt effortless with the help of such great folks. I had pleasure imagining Anda telling friends at school tomorrow that she stickered wood and her friends saying "What's that mean?" and her being able to tell them.

Beyond this, Nance and I have been quite busy painting, prepping and such. I've been working steadily on lowering the floor of the first floor bathroom shower floor by three inches. Its turned into quite a project. But more about that later.

Tomorrow I go pick up our bathroom tile order.