Saturday, November 14, 2009

The Porch Roof



On Friday we began work on the porch roof. In designing the house I'd done some basic dimensioning to make sure everything would fit as it needs to, but beyond that figured we'd work out the details when we got to it. Well, now we are at it and Joe and I spent some time setting up a mock-up of the post and rafter to make sure we liked the height. I had drawn the posts at 8' and thats what we set up at first but it was immediately obvious that that would be too high. I chopped off about a foot on the post height and that seemed better. We screwed the parts into place and I had Nancy feel it out with me and we decided that what we'd set up felt about right.

On Monday we'll set about shaping the posts, beam and then setting up the rafters, which Joe cut Friday afternoon. Like the roof on the main house, there's a certain level of finish detail which will make this take a bit of time, but I think for the most part it'll fall together pretty easily.

Stack Framing




We are employing a technique of framing in building our house called stack framing, which is a little different than how your average home is built in terms of how everything is aligned. The reasons for doing this are: reduced material use, simpler and quicker construction, and improved insulation performance.

In a typical house wall, the studs are spaced 16" on center with a top and bottom plate (plates are the horizontal pieces of wood that connect studs at the top and bottom of a wall). Once the walls are built, a second plate goes on top of the wall to tie things altogether and then the next floor goes on top of that.

What we are doing differently is that our wall studs are spaced at 24" on center, and as we build each successive layer of the house going up, we make sure the framing is lined up with the framing below; we carefully align all the studs so that they are effectively stacked on top of each other going up through the building. The illustration above shows how the studs, the floor joists, and the roof rafters are all lined up in a vertical stack.

There are a number of benefits to doing this. The first is the reduction in lumber. Have framing members every 24" simply reduces the total quantity of lumber to build the house, saving some money. In addition to cost savings, this allows more room for insulation. It also lessens the number of thermal bridges from the outside to the inside of the wall envelope, i.e. less pathways for cold to reach into the wall via the wooden studs.

Think of this:
-In a 28' wall with studs every 16" on center, you'd have 22 studs. The studs are 1 1/2" wide, so if you pushed them all together they'd take up 2'-11" of space in your wall.
-In a 28' wall with studs every 24" on center you'd have 15 studs. Pushed together, they take up 1'-11 1/2".

By spacing our framing this way, we eliminate about a foot of lumber in our 28' wall that would otherwise be taking up valuable insulation space. These quantities really begin to add up when you think of all the walls and roof framing throughout the house. As I mentioned before, stack framing also allows us to eliminate a second top plate, again allowing for less lumber and more insulation.

Related to all this is modular layout. Modular layout means you design your building in dimensions that conform to standard building material sizes. An example would be something like making a wall 8' long rather then, say, 9'-2" because you can then use the full length of a piece of 4'x8' plywood. I made a point of using full 2' dimensions throughout our house plan, and there have be many instances where I noticed how it made our work easier, created less waste, or there is less cutting. This isn't to say that non-standard dimensions are a problem or bad in any way, but they create more work and waste.

The last element related to this is noted in the diagram above, which is leaving out window and door headers on non-load bearing walls. Headers are short beams that cross over any openings in the wall to receive and transfer load down and around the opening. If you think about the downward force of gravity pushing down on the roof, the pressure is transferred from the roof to the kneewalls and then down through the house to the foundation. The gable ends do not carry any of this pressure, so there is no need to put substantial headers over openings when they are located on gable-end walls. The photo below shows various window and door openings as we were building the first floor. The window opening at left is on a gable end wall, so there is no header above it, just a piece of lumber that frames out the top of the window. Moving to the right the two windows in the middle both are located in load bearing walls, so have headers over them. The door on the right is again in a gable end wall, so there is no header here either. This, like the other techniques mentioned above, saves on time in construction and materials located in the wall that would otherwise be insulation.

Friday, November 13, 2009

The roof is done!






After a long effort we finally finished the roof on Wednesday!

This means that the house is dried in, which is a major milestone in the house building process. Before we can completely be done on the roof we have to cut holes for the various vents that come through with what are called boots, which are the sleeves that the vent pipes pass up through. To celebrate, Nancy, Joe, and I went out for dinner at the Den and raised our glasses "to the roof!"

Sally and Silas dropped by to say hi and it turns out that although the roof is cool, Silas is really what everybody wanted to check out. Even Motion.

Yesterday we worked most of the day on the rafter ties. This started off with a little consultation amongst the future homeowners about the height they should be placed at. I designed them to be installed at 7 feet off the floor. Joe and I put a few in at this height and we all had this feeling that it was just a little low, so yesterday morning Nancy and I discussed it and decided that it was worth pulling out the ones we'd already installed and moving them up about three inches. Joe and I spent the rest of the day putting them in and at the end of the day it was clear that moving them up that 3 inches made all the difference. It was worth it to back up a little and re-adjust.

Tuesday, November 10, 2009

Snapshots






Today was another day of great weather and we got as much done as we could, leaving part of tomorrow to finish up the roof. Yes!

We had some visitors today.

Monday, November 9, 2009

Roof roof roof

We spent the better part of last week doing all the trim/rough sawn edge work around the perimeter of the whole roof. This includes the drip edge, the roof trim, the ice and water shield and the visible rough sawn overhang sheathing. This is labor intensive and, once done, sets us up to install the plywood over the main part of the house and run right up the roof in short order.
This morning we polished off the very last of the pre-plywood work and then installed a few rafter ties. The rafter ties serve two purposes: mated to the rafters they complete the triangle that becomes the structural unit of the roof, tying the rafters together so they resist spreading from the downward force of gravity; their other purpose is to create a lowered ceiling effect on the second floor while still providing an open view up to the cathedral ceiling. There will be rafter ties on each set of rafters all the way down, so they will act in effect like a loft floor above the second floor. The ties need to be placed within the lower third of the length of the rafter which puts them about 7 feet above the floor.

I am particularly excited about the creative possibilities created by this element of the house design. We can hang things from them, create a loft on top of them, put lights in, on, or around them--whatever we like. They are going to give the second floor a playful and spacious quality that feels great to me. We only installed a few of them today. Once we've got the plywood up on the roof we'll put the rest up.


The weather today was an astounding 65 degrees. It was the first day in weeks that we actually felt hot. I kept joking with Joe that it was too much for me to take and that I thought we'd have to quit early. Given the fact that we are working up high and you have a lot to manage at the same time, its a blessing to not be fighting the cold at the same time.

Tuesday, November 3, 2009

Give us a couple of days...


We're hard at work on the roof and making progress. We spent much of today working out the trim details around the dormer; that stuff takes time. We have high hopes for lots of progress tomorrow and I think we just may get this thing roofed by Friday.

Now to sleep...

Sunday, November 1, 2009

All Hallows Night After!



Our faithful Canon camera bit the dust from too much, um, dust, dropping, maltreatment, rain, etc.. so we bought a new one and we're (me) gonna treat it like a precious jewel. It has a cool feature that allows long (up to 15 seconds) exposures, so I just went out and played around a little. These seem appropriate to the spooky mood of the season.

Ah ha ha ha ha ha HA HA HA HA HA HA!!!!